operations

Conveyor Monitoring

A blocked transfer point found in seconds costs an intervention. Found in twenty minutes, it costs the shift.

The problem

Why this keeps happening

Conveyors fail visibly before they fail operationally: material builds at a transfer point, spillage accumulates, a belt runs empty when it should not. Control-system sensors catch some of it; the visible early stage usually goes unseen until throughput drops.

Conveyors are also a persistent safety exposure — unauthorized access along running belts is a standing risk on any bulk-handling site.

How it works

On the cameras you already own

01

Watch transfer points and belt runs

Existing cameras along conveyors, crushers, and transfer towers connect directly — the same views operators glance at today.

02

Detect abnormal states visually

Blockages, spillage buildup, and empty-belt conditions are detected from the visual state — the earliest signal available.

03

Enforce access rules alongside

The same cameras enforce exclusion zones along running belts, escalating unauthorized access immediately.

04

Alert the control room with context

Operators see what and where instantly, with the sealed clip attached — dispatch the right response the first time.

The rule, in plain English

Notify the control room when material builds at a transfer point — escalate if anyone approaches a running belt.

Compile it in the Rule Playground →
The return

What drives the ROI

Downtime avoided by catching blockages at the visible stage

Cleanup and spillage costs cut by earlier intervention

Safety exposure along running belts enforced continuously

Fewer manual inspection rounds along the belt line

Put your own numbers behind it — the ROI calculator models your camera count and industry in two minutes.

Common questions

Does this integrate with our control system?

Alerts route to the control room alongside your existing systems, and integration options are scoped per deployment. Visual detection adds the layer your PLC sensors cannot see.

Can it handle dusty environments?

Detection is validated per camera against your real footage during the pilot — dusty transfer points are exactly the environment this is deployed in, and thresholds are tuned to it.

Deployed in days. Resident in-country. Auditable end-to-end.

On the cameras you already own. Start with a 10–50 camera pilot, see measurable ROI in weeks, and grow it into your operations system of record.

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